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Supercharging isn’t easy. By GA Projects |
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Design Considerations Two words immediately come to mind when discussing the difficulties of supercharging. 1. Pressure 2. Volume
Role of a diffuser or stator in superchargers. To pressurise a volume of gas there has to be some kind of resistance, ie pressure can only occur when there is something to push against. In the case of a closed vessel (e.g. a cylinder of compressed air) gas i.e. air pushes up against its side walls. Pressure can then be increased by any of the following methods; reducing the vessels volume, increasing its temperature, increasing the mass of gas contained or any combination of the above. In a moving column of air (as is the case with an engine induction pipe or inlet manifold) there has to be some form of restriction for pressure to build up. On one side there is the engine itself forming a barrier but at the other end the supercharger has to contain as well as generate pressure. As a consequence of their design most mechanical superchargers form a natural one way valve allowing pressure to be maintained downstream from the charger. Impellor type superchargers (eg turbochargers, centrifugal/radial and axial chargers) don't have this advantage and rely on a diffuser for radial superchargers or a stator for axial superchargers to generate and maintain gas pressure. These are a fixed set of vanes that are mounted very close to the rotating supercharger impellor causing a pressure wave to build up at the leading edge of each fixed vane. Turbochargers often use a carefully designed lip around their periphery that functions in the same way as a diffuser. Radial (aka centrifugal) superchargers can maintain small amounts of pressure without a diffuser but are hopelessly inefficient in this configuration. Without a diffuser (or stator as the case may be) impellor type superchargers would struggle to generate pressure and in most cases probably shouldn't be called a supercharger at all.
Not only do we need to
pressurise air for efficient supercharging we have to pressurise lots of it,
huge amounts in fact. Even without supercharging an engine draws vast
quantities of air in through its inlet so to make an increase in the inducted
amount of air an enormously efficient pump is required. These pumps
(superchargers) require a considerable amount of power to drive them
typically 10 to 15 kW (13
A relatively unexplored area of supercharging is the use of electric motors to drive a charger. This will be discussed in the next article.
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